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Circle Circle
ME - 02
3 days
Doha
4 January, 2022
7800 QAR

Screw Compressors Operation, Maintenance & Troubleshooting Virtual

Course Overview:

This course defines functions, operation and condition monitoring of all types of screw compressors. It also considers and discusses performance and maintenance requirements of screw compressors. Dry Seals are becoming the Sealing Devices of choice for today’s environmentally conscious consumers. This course is designed to educate you with the appropriate knowledge of these devices and how they accomplish their job. A thorough comprehension of dry Seal Principles is often required for you to effectively carry out your day to day business.  If you design, specify, repair, maintain, operate or work with dry Seals in any way, this course will provide you with the information required to perform these tasks.

Course Objective:

By the end of this training, participants will be familiar with:

  • Classification of Compressor Types
  • The effect of the process system on Compressor Performance
  • Screw compressor performance – the curve, concepts and relationships
  • Screw compressor mechanical design – rotor, seals, …..etc
  • Basic understanding of the application, sizing
  • Operation and Maintenance of Screw Compressors
  • Describe the purpose of a dry Seal
  • Identify the parts of a dry Seal
  • Describe dry Seal classifications and materials of construction

Who Should Attend?

The course will design for highly operators and technicians those working in Operation and Maintenance of all types of Screw Compressors. Fresh Graduates Engineers are recommended to attend this course to achieve more benefits and gain values.

Course Outline:

Module (01) Mechanical Aspects of Screw Compressors

  • Operation Theory
  • Construction
  • Configurations
  • Lubrication
  • Condition Monitoring
  • Gas Cooling
  • Piping Systems
  • Compressor Installation

Module (02) Compression Process

  • Compressor Selection
  • Horsepower and Temperature Rise
  • Calculations and Monitoring
  • Cooling Systems
  • Optimisation and Troubleshooting
  • Capacity Control
  • Compressor Packaging
  • Environmental Considerations

Module (03) Screw Compressor in Process System

  • Introduction
  • Compressor Characteristics
  • Compressor Components
  • Oil-Free Screw Compressor
  • Oil-Flooded Screw Compressor
  • Compressor Performance
  • Performance Curve
  • Effects of gas composition

Module (04) Screw Compressor Controls

  • Control Principles
  • Process & Control
  • Application Range
  • Volume Control
  • Compressor Protection

Module (06) Oil-Free Screw Compressor

  • Mechanical Contact Seals
  • Dry Gas Seals
  • Magnetic Bearings
  • Principle of Operation
  • Materials of Construction
  • Manufacturing and Verification Testing
  • Applications

Module (07) Oil-Flooded Screw Compressor

  • General Description
  • Lube Oil System
  • Major Characteristics of Oil Flooded
  • Compressor Applications in Process
  • Performance and Efficiency

Module (08) Screw Compressors Operation

  • Pre- Start up Checks
  • Start-up Procedures
  • Normal Operation Conditions
  • Shutdown Procedures
  • Compressor Condition Monitoring
  • Operation Troubleshooting

Module (09) Screw Compressors Maintenance

  • Routine Maintenance
  • Disassembly, Inspection & Reassembly
  • Maintenance Troubleshooting
  • Maintenance Activities
  • Maintenance Plan
  • Spare Parts & Repair

Module (10) Applications of Screw Compressor (VILTER COMPRESSOR)

  • Single Screw Compressor
  • Twin Screw Compressor
Qatar Skills Training Centre
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TRAINING PLAN FORM

We are eager to discuss you business needs, and answer any questions you may have. Kindly fill in this form to get your copy.
  • This field is for validation purposes and should be left unchanged.
  • This field is for validation purposes and should be left unchanged.